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Terminal (negative and positive) are the two parts connecting between connector and circuit. It can also be welded to make a module or pack in a certain design. These parts should also be well handled to have good current transmitting property. Therefore, fiber laser/hybrid wave welding is the best.

CO2 laser marking machine with CE & SGS adopting originally imported USA CO2 Radio Frequency Metal Laser Module and Power Supply. Low processing cost, no consumable parts. Marking speed can be adjustable and marking results on Lenses (transparency) can be adjusted due to the laser power. This series laser marking machine is our general and mature model with optimized controlling software and easy operation (human-friendly control). And it can be customized according to customers’ demands.

Specification:

Specifications:

Plastic Projection Welding

Projection welding is usually performed using a special band of near-infrared lasers, which can travel through most colourless polymer materials. The welding process occurs on an overlapping lap structure: a suitable colouring (absorption) layer is superimposed under a transparent thermoplastic layer. The laser beam passes through the first layer of material, and the absorption layer at the junction of the two layers absorbs the laser beam radiation and completes the welding.

Application fields

Automobile industry, Pharmaceutical industry, Microfluidics industry, Packaging industry, Communication industry

Advantages of Plastic Transmission Welding

High speed (up to several meters per second) high quality, high precision, high consistency joint sealing, high mechanical strength, no contact, no mechanical stress and wear, small thermal impact area, beautiful appearance without welding slag, less welding slag, good joint quality, less gas escape.

Applications:
With laser drilling, the impossible becomes possible. This manufacturing method creates microscopic features that no other form of technology can deliver.

Laser Light drilling applications include:

• Drilling in polyethylene laminate discs for life sciences applications

• Micro holes and portals for wire routing in surgical and cardiovascular delivery catheters

• Micropore arrays in flat sheets for cardiovascular embolic filters

• Hole drilling for peripheral vascular drug delivery catheters

• Hole drilling for optical biosensors used for in-vitro diagnostics

• Drilling for embolic filters in medical devices

• Flow holes for oxygen regulator devices

• Laser drilling orifices in injection-molded, disposable parts for medical devices

• Microelectronic orifice plates for inkjet printers
• Laser micro via drilling for microelectronic parts

Laser Drilling Methods:

The most basic laser drilling method has several variations, those are:

1. Single Pulse Drilling
2. Percussion drilling
3. Trepanning
4. Helical Drilling

Metal Laser Drilling:

Metal drilling is an important application to many industries including automotive, aerospace, medical device manufacturing, electronics, and semiconductor manufacturing. The laser drilling process can be used on a variety of metals, including nickel alloys, copper alloys, aluminium alloys, titanium alloys, stainless steel, and brass.

Advantages:
• Flexible hole size and shape
• Non-Contact Process
• On-The-Fly Processing
• Taper Control

Depending on the specific application, different laser wavelengths (Min 355 nm to max 1064nm) with different pulse durations can be used to create the desired holes in your metal parts.

Sample Images:

Plastic Laser Drilling:

Laser technology has many advantages over traditional drilling methods. It enables very precise drilling, avoids any mechanical contact with plastic parts and allows you to quickly and easily switch between hole sizes and shapes.Shorter wavelength beams are typically used in the laser drilling process when working with plastics and polymers, as shorter wavelengths have enough energy to break the polymer bonds in the chains.

Advantages:

• The laser drilling offers reliability of drilling
• Safety
• Quality
• Flexibility

Sample Images:

Applications of 3d Laser Cutting
• Metal fabricators
• Original Equipment Manufacturers
• Graphic Designers
• Aerospace Industry
• Railway Industry
• Automobile Manufacturing

Technical Specifications:

Laser Peening is a process in which a laser beam is pulsed upon a metal surface, producing a planar shock wave that travels through the workpiece and plastically deforms a layer of material. The depth of plastic deformation thus resulting in compressive residual stress is significantly deeper than possible with most other surface treatments.

Laser energy can be used to induce residual compressive stress deep into the metal’s surface layer. The Laser Peening process employs laser-induced shocks to create compressive residual stress of over 0.040 inch (1 mm) deep with magnitudes comparable to shot peening. This provides a damage-tolerant component that is more resistant to various forms of stress-related failures.

Laser Peening typically provides 4x or more the depth of residual compressive stress obtained by shot peening. Deeper levels of compressive stress provide greater resistance to fatigue and corrosion failure.

This makes Laser hardening cleaner and more readily mobilised than traditional heat treatments.

Any ferrous metal (steel or cast iron) which would normally be hardened by more traditional methods like flame or induction hardening, can be hardened with a Laser. Laser hardening is more versatile than flame hardening ore induction hardening.

Laser hardening provides reliable, repeatable, non-contact and energy-efficient heat in a minimalamount of time. For hardening, laser beam provides the necessary control and accuracy tofocus the heat to a specific area of the part. The laser is suitable for the integration in alreadyexisting manufacturing equipment’s and production lines.

Apart from the traditional hardening process, laser hardening offers a range of applications for tasks which couldn’t be solved hitherto optimally for example for components with special forms and special functional surfaces (survey of the hardening tracks):

Selective hardening of single work piece surfaces. Here a selective hard surface arises with a tough center and uninfluenced areas in the direct neighborhood.
Hardening tracks at cutting edges, guide tracks, grooves and free mould surfaces withcontinuous crossing geometry
Good hardenability of surfaces which are difficult to reach such as craned grooves, flutesand interior surfaces
Dot hardening at naps and in blind holes
Hardenability of thin, warp-prone parts by a selective, quick heat input at an extremely shortdwell time.

Laser hardening is a method aimed at improving component wear behaviour.

During laser hardening, also known as surface layer hardening, the energy from the laser beam is applied directly to the component surface. The surface layer is heated up to the hardening temperature (>1000°C) in a reduced area within a very short time.

One advantage of using a laser is that the amount of heat input is comparatively low, so heat is transmitted into the base material relatively quickly. Self-quenching is produced as a martensitic structure is formed and the hardening layer is ‘cooled.’

A very tough, fine-grained structure is created thanks to the high heat-up rate during laser hardening. The risk of cracks forming is very low thanks to self-quenching. The precisely focused energy ensures that the component is subject to a comparatively low impact from heat, bringing a great advantage in minimum quench distortion.

Cleaning with a laser is precise and it comes with high repeatability. The dry and touchless process does not damage the underlying substrate and eliminates the use of hazardous and expensive consumables such as chemicals or blasting media.

Laser cleaning with JET LASER provides tire manufacturers with unique advantages:

a. Damage-free removal of surface coatings
b. Dry process without hazardous chemicals
c. Rugged and compact award-winning design
d. Designed for harsh operating environments

Benefit from our years of experience in bringing laser cleaning technology to tire factories worldwide

Features
1. Glue removal software automatically adapts to matching circuit, high-resolution CCD for automatic positioning.

2. No-contact positioning and processing for no pollution, no damage to materials.

3. Lower operating cost, convenient maintenance, no consumables, and automatic operation to save time and effort.

4. Stable performance on CCD chip’s glue cleaning (micron accuracy), no damage on the substrate.

5. Adapts to coaxial vision positioning technology and visual programming help to achieve the WYSIWYG processing method.

6. Mirror finish, stainless steel cover, efficient fume filtering system, works properly in the dust-free workshop.

7. Built-in smoke and dust purifier to collect smoke and dust during work to achieve zero pollution and zero-emission.

8. Automatic loading and unloading system, less labour cost.

Features
1. Professional laser cutting software for PCB industry, and easy for operation; The MES system customization and seamless docking of the production line can be realized.

2. Imported laser source and optics system to ensure the machine’s long-term stable performance.

3. CCD module helps to achieve auto-positioning cutting.

4. Optional with linear motor and marble platform to achieve the high precision requirement.

5. Multiple platforms with more functions, honeycomb adsorption platform is standard.

6. PCB board transmission track is optional and is a perfect match for the SMT assembly line.

7. FPCB processing platform is optional.

This machinery configuration consists of a moving table along the two X and Y axis and a fixed head that guarantees constant cutting on the entire surface being machined.

Advantage of this Die Board laser cutting machine:

1. The machine is configured with a travelling table and stationary gantry design, to provide a rigid and stable platform as well as a small floor space.

2. The machine is utilizing an imported PA laser dedicated CNC control system, which is combined from laser and machine control systems. The control system is developed on the Windows operating system with the excellent developing capacity of CNC and PLC, following the most advanced process. The control system is supplied with a laser die-board process database, machine operation function, laser operation function, remote diagnose function, and so on.

3. The machine is capable of cutting different slit widths in one drawing. This silt width is controlled by the potential button on the operation interface to have multiple silt widths in one cut.

4. A specialized machining process package is supplied with the machine, it is very convenient to use or modify the different machine parameters corresponding to different slit widths or different thicknesses.

5. Each machine includes the proprietary laser machining technology, the High-speed response Laser Power Slope adjusts the switch light-spot, tool path compensation, leapfrog movement, repositioning, and retracting machining.

6. The machine is configured with a three directions optical design, available for different customer environments. The machine has an enclosed optical path and positive pressure dust removal, to ensure the long life of the lens.

Technical Specifications

Features
1. RofinDC series high power CO2 laser generator, stable performance, high-density light spot, low maintenance cost, and long service life.

2. Gantry & rack and pinion & double servo drive system, it has the advantages of high transmission efficiency, good stability, and free maintenance.

3. The unloading unit and the cutting unit are designed separately to keep the working efficiency of the unloading and cutting synchronization.

4. The semi-flying optical path system ensures the uniformity of the effect of the whole cutting

5. Simple fixed optical path design, no need to constantly adjust and maintain.

6. Distributed abstracting air structure, effectively absorbing and cutting dust particles, to realize clean and environmental cutting.

7. The whole machine adopts CNC automatic lubrication system to keep 24 hours continuous cutting;

8. SGS international certification standard, fully enclosed design, effective protection of operation safety.

Features
1.Machine body is made of reinforced welding frame, 600℃ heat treatment and vibration aging to do stress release and then under finishing milling to get high stability and to keep the deformation tolerance within ± 0.02mm;

2.High-strength aluminium alloy is adopted for the beam structure to ensure faster and smoother running.

3.Support MDF, acrylics, and the other materials cutting.

Features
1. Isolated working area and collecting area, synchronous processing, and collecting, which not only improve the efficiency without pausing the machine but keep the operator from light path system and motion system during work, ensuring production to higher safety standard.

2.Front & back synchronous & auto-tracking material-pressed device:
The Front auto-tracking material-pressed device ensures the accuracy of feeding, and the back material-pressed device avoids material shaking during work. Even when cutting several layers of material at the same time, this device can ensure working accuracy.

3. Epsilon-type aluminum conveyor (Han’s Yueming self-owned Intelligent Property), easy for maintenance by piece with low cost.

4.Motion system adopts the design of the outer rail module, stronger structure, and easier to adjust.

5.High-quality imported motors, synchronous belt, and optical lens to ensure the machine’s stable performance.

6.Fully enclosed laser path design that complies with CE safety certification.

Features
1. The CCD camera system extracts the contour of the patterns, then the software will help to search the same pattern automatically, then do the cutting accordingly, very efficiently…

2. YM self-developed software helps to achieve the shortest cutting path, saving 10%-20% work time.

3. Adopts high-end DSP chips to ensure the software enjoys the powerful data processing ability, no deformation, and distortion for high-speed continuous curve cutting.

4. Protection system: Cover protection, emergency switch, leakage protection are available for optional.

Features

1. The CCD camera system extracts the contour of the patterns, then the software will help to search the same pattern automatically, then do the cutting accordingly, very efficiently.

2. YM self-developed software helps to achieve the shortest cutting path, saves 10%-20% work time.

3. Adopts high-end DSP chips to ensure the software enjoys the powerful data processing ability, no deformation, and distortion for high-speed continuous curve cutting.

4. Protection system: Cover protection, emergency switch, leakage, and protection are available for optional.

Features
1.The “upgrade version” machine integrates various auxiliary machine power supplies on the fuselage, unified control, all handles and door locks are ergonomically designed, and the huge auxiliary machine reserve box design on the back of the machine makes the customer’s on-site auxiliary machine placement more reasonable, fully meet the 6S management requirements.

2.Equipped with YM Laser self-developed Smart Carve Software and controller, adopts high-speed Interpolation movement algorithm to achieve high-speed and stable performance.

3.Support Ethernet(10/100M) and USB2.0 transmission.

4.Support dynamic display which will show process path and co-ordinate point, real-time work track display.

5.Support work time preview and interruptible engraving recovery after power-off.

6.Support laser spot compensation (inward contraction and outward extension), the laser cutting Path optimization can be done on software.

7.Modular design can be equipped with different functions which make a smaller size and less shipping cost.

Application Industries:

Metal forming, aviation, aerospace, electronics, equipment, tunnel spare parts, automobile, grain machinery, textile machinery, engineering machinery, high precision parts, ship, metal, elevator, arts and crafts, tool processing, decoration, advertising, metal processing Such as service.

Application Materials:

Especially suitable for processing on stainless steel and iron plate, diamond blade blades work well with high hardness and brittle alloy. In the metalworking industry, laser cutting replaces CNC punching and wire cutting. In the metalworking industry, laser cutting replaces CNC punching and wire cutting. It is mainly used for laser cutting of metal plates and pipes, e.g., steel, carbon steel, alloy steel, silicon steel, spring steel, aluminum, aluminum alloy, galvanized plate, pickle plate, galvanized plate, copper, silver, silver Etc.

The advantages of laser tube cutting are that it dramatically reduces production and overhead costs by virtually combining unlimited cutting configurations, eliminating intrinsic tolerances in many operations, as well as combining multiple operations in a single process step by step.

Features
1. Cast steel frame to ensure the machine stability and it effectively eliminates vibration during the high-speed cutting process.

2. Double ball screw & dual-motor driving system effectively improve customer’s production efficiency.

3. Automatic lubricating system and transmission parts which are free of maintenance.

4. Professional cutting software is easy to operate.

Dividing the production process into individual steps allows for the use of standardized modules for work piece infeed and laser processing. Interlinking different modules using a work piece transport system allows parallel production in multiple modules to take place.

The production of complex subassemblies is possible because every module can be used and configured "individually". The clamping tools are light and can be quickly interchanged, which enables the flexible production of parts. The module system not only makes provision for using more than one optics per module, but also allows for picking up parts from automated processing stations.

Leak testing stations, laser labeling stations and pallet systems can be easily integrated into the modules using the work piece transport system

Terminals may be cold rolled steel, aluminum, or copper, depending upon the physical size of the finished battery.

The most common battery types are cylindrical lithium ion cells around the 18650 size (18 mm x 65 mm), large prismatic cells, and lithium polymer pouch cells. Each cell type has a different set of welding requirements.

MLS has recently developed a battery welding machine for Li-ion batteries. These batteries are made of prismatic containers made of materials such as Al, Alloy, and Copper. These machines are used for welding can-caps, terminals, filler tubes, tabs, etc. The components range in thickness from 0.5 mm to 3 mm..

Technical Specifications:

Today the automotive manufacturing industry has changed for the better, as a new generation of body engineers seem to be free to consider aluminum, lightweight steels, and non-metals such as engineered plastics and composites due to onerous government requirements for fuel economy. Plastic body components are now used all over the auto world, even on premium cars like Audi.

The laser welding process exhibits good repeatability and is easy to automate. Laser welding has numerous advantages and benefits over traditional welding methods. It can reduce costs while improving production efficiency and quality.

Laser techniques have several advantages over traditional metal-joining technologies:
• Increased process speed, resulting in higher productivity
• Compact manufacturing lines with reduced floor-space requirements
• Enhanced strength of the joints
• The reduced width of the flange, resulting in reduced vehicle weight
• Greater tooling flexibility

Features

1. High power hardware and home appliances Portable laser welding machine, high energy density, and low heat input, small amount of heat dissipation, and melting zone and heat affected zone are short and deep.

2. High power hardware and home appliances Portable laser welding machine, high cooling rate, which can weld with excellent weld system and good joint performance.

3. High power hardware and home appliances Portable laser welding machine, compared to contact welding, eliminates the need for laser welding electrodes, reduces daily maintenance costs and greatly increases work efficiency.

4. The weld seam is thin, the penetration depth is large, the short is small, the precision is high, and the look is smooth, flat and beautiful.

5. Consumables, small size, flexible processing, low operating and no maintenance costs.

6. Laser fiber is transmitted through optics and can be used in conjunction with a pipeline or robot.

Advantages of Handheld Laser Welding

• The wobble welding machine can handle the hard welding material easily, such as aluminum, brass.
• The weld seam is smoother and beautiful, it doesn’t need to be polished or the work board of the polish is very small.
• Handheld laser welding machine is easy to handle and needn’t to require the professional welders.
• With an 8-15m fiber line, It can weld long-distance and large- area parts.
• Various welding processes, such as spot welding, seam welding and overlap welding.
• The welding efficiency is around 5 times of TIG welding.

There are multiple ways in which this process is used in the electronics industry, such as for the welding of:

Disk drive flexures:
This is often done using precision welding
Batteries, a key component of electronics and
Sensors, featured in many new and modern electronic devices and
Semiconductors
This is an industry which uses a wealth of materials in order to create the finished end-products that we use each and every day. Perhaps the most commonly used material within this industry is metals, and more often than not metals of a different nature need to be strongly welded together.

Machine Specifications

• Machine size : 980 x 1570 x 1050 mm
• 360° rotation of part along 2 axes
• Operator controlled
• Contamination – free powder recovery
• Solution for every kind of powder – Titanium alloys, Aluminium Alloys, Hx alloys, Stainless steel, …
• Complete visibility of the machine thanks to a transparent machine housing
• Compatible with major 3D printer manufacturers
Industrial Sectors: Railway, Medical, Luxury, Fablabs, Education, Automotive, Aerospace

Specification of picosecond laser cutting machine

Advantages:

1. High Intelligence

2. Cutting Efficiency

3. Faster speed

4. Slight carbonization

Features
1.Integrated structure design, comply with majority of the laser source available in the market;

2. Low running cost, only 1~2Kw/h electricity and little nozzle cost;

3.Dual-temperature control water chiller, support both laser source and welding head, ensure long term stable operation;

4. O-type, Line-type and dot-type wobble welding types for option, swing width ranges 0~5mm;

5.Equips digital display barometer, with low pressure alarm function to help adjusting air pressure;

6.Touch screen control panel, easy for parameter adjusting, less relying on skilled welding technicians;

7.Ergonomic design welding head, optional elastic weight reducer, make it easy for long time operation.

Technical Parameter

Specification:

Fiber lasers also have a growing demand for industrial cleaning applications such as removing rust, paint, oxides, and other contaminants.

MLS metal laser marking machine is capable of engraving images, letters, logos, signs, barcodes, serial numbers and other means of identification on all materials. We offer you only the high quality metal laser marking machine at the best price you can ever find.

Specification:

SUPER MINI UV Laser Marking Plastic

Main features is as below:

1) Class 1 design, with larger observation protective window.

2) Optional UV laser power: 5w, 8w, 10w, 15w, 20w, 25w, etc.

3) Compact and air cooling design, space-saving and cost-saving, etc.

4) 3D marking function and array marking function for multi work-pieces.

5) Optional functions: CCD visual marking, PDF, auto focus, disk rotation, etc.

6) Motorized up and down function of Z axis, removable doors and easy feeding.

7) Adopting 2.5 inch optical system, more larger working size and more finer spot size.

8) European safety standard, 24v low voltage power supply, with shutter and interlock switch.

9) Adopting 3 axis dynamic focusing technology, flat and irregular surface is easily being marked.

10) Adopting self-researched 3DLASER software, remote control and SDK is supported, upgradable.

Main features is as below:

1) Optional UV laser power: 3w, 5w, 8w, 10w, 15w, etc.

2) Class 1 design, with larger protective window and motorized Z axis.

3) Compact and water cooling design, space-saving and cost-saving, etc.

4) Optional functions: 3D scan, CCD visual marking, PDF, auto focus, disk rotation, etc.

5) European safety standard, 24v low voltage power supply, with shutter and interlock switch.

6) Adopting 3 axis dynamic focusing technology, flat and irregular surface is easily being marked.

7) Adopting self-researched 3DLASER software, remote control and SDK is supported, upgradable.

Main features is as below:

1) Mold manufacturing, air cooling, with simple and light weight design

2) Open frame large format fiber laser and optional laser power is 60w, 100w, 120w, etc

3) 3 axis dynamic focusing technology, marking flat and curve and irregular surface easily

4) Stable performance with multi-years lifespan, easy operating and maintenance, lifetime service

5) Optional functions: CCD visual marking, auto focus, safety cover, motorized Z axis, conveyor, etc

6) Standard marking size is 600*600mm and 1200*1200mm, 1500*1500mm is optional marking size

7) Adopting 50mm aperture 3D galvo head technology, more bigger working size and more precise quality

Construction

304 Stainless Steel
20L & 60L sizes available

Features
200mm removable top for cleaning
Customisable lid connections*
50mm tri-clamp connections
Forklift compatible
Suits standard 600 or 900mm
warehouse racking
Maximum 0.1 Bar Pressure

Features
a. Recycle, sieve and grade metal powders
b. Interchangeable standard sieves
c. Direct powder deposit into standard silos
d. All stainless-steel contact surfaces
e. Highly efficient powder processing
f. Sieve dosing handled automatically
g. Simple operation with variable setting

Features
a. Safe transfer of powder from bottles
b. Full inert environment
c. Fast bottle load and inert gas-down
d. Direct silo fill
e. All stainless-steel contact surfaces
f. Fast and easy decontamination
g. Suits AmPro Silos & other vessels
h. Twin glove-ports and ergonomic bottle handling

Slide Out Build Chamber
The SP260 build chamber is designed to decrease machine downtime caused by powder and part removal, whilst ensuring operator access for all machine related processes.

The design of the SP260 includes the ability of the build chamber to be drawn out of the machine and providing operators with essential access for powder and part removal.

Removable Build Cartridges
The build plate, powder supply and powder overflows of the SP100 are all designed as removable ‘cartridges’. This feature enables the rapid change-over that builds to ensure the printer can operate at the maximum ‘up-time’ without delay.

Precision Parts
The SP100 is capable of printing to very fine tolerances in a range of materials. CT scanner anti scatter grids are a prime example of the capabilities of AmPro 3D printers.

These anti scatter grids were printed with wall thicknesses of less than 0.1 mm, to an accuracy of 0.02 mm and density of ≥ 99%.

Find out how the SP100 can elevate your business today.

Application

Large format denim jeans laser marking machine is a specially R&D denim jeans laser marking maching, aiming to the application needs for the denim jeans industry customers, can achieve mutiple denim applications and effects.

Solar thermal can reduce your water heating bills by 50 to 75%! It diminished harmful CO2 gasses and allows for an unlimited supply of safe, renewable energy. It is affordable, efficient, and reliable! Quality construction and smart design ensure that Flat Plate Panels meet the highest standards for reliability, heat output, and return on investment. Choose UWLASER’s laser welding system for the flat solar collector is a smart choice.

Welding Requirement

Welding part 1

Aluminium flat sheet, thickness is 0.35-0.5mm; max size is 3000mm*1000mm.

Welding part 2

Cooper Pipe, thickness is 0.45-0.7mm, the diameter is 8/10/12mm.

Advantage
1.Double station, double UW-300A, double laser head

2. Welding effiency：2000m*1000mm solar collector10-12pcs/H

3. The primary yield rate of the product ≥98%

4. Al sheet to Cooper pipe: tension test ≥700N (17 welding points)

5. Cooper sheet to cooper pipe: tension test ≥700N (7 welding points)

6. Not broke the Endothermic coating of the sheet.

7. Water pressure test 1.3MPa no leakage, while keeping the pressure for 5 min and no pressure drops.

Laser welding is a welding technique used to join multiple pieces of metal through the use of a laser.

The beam provides a concentrated heat source, allowing for narrow, deep welds and high welding rates.

Advantages

High quality weld, precision welding, and high speeds (high throughput).
Access is not required on both sides of the parts to be joined.
Laser welding is a versatile: can weld carbon steels, HSLA steels, stainless steel, aluminum, and titanium; multiple layers of metals can be welded. Different weld patterns can increase stiffness.
Flangeless welding reduces car body weight; can be combined with laser cutting to further reduce car body weight.

MLS provides laser welding solutions from individual robotic cell to fully-automated system.

Same as sensor welding

Soft Pack Battery

Application Description
Applicable to soft pack battery specification

Length: 805mm

Width: 660mm

Height: 240mm

Industry testing standard

Weld width≥0.5mm

Weld length≥90% of the length of the tab

Tensile test, weld 10mm length failure tensile ≥20N (2kg)

Laser welding advantage

The primary yield rate of the product ≥99.8%

Capacity/efficiency;

Cell pretreatment: 20ppm

Stack processing section: 10ppm

Laser welded section: 40ppm

PACK assembly section: 80ppm

Feature

Realize the automation of product transportation from the cell, a module to PACK.

Cell polarity detection and flip, OCV/IR detection, NG blanking, folding hot edge, transfer polar ear and cutting, transfer aluminium sheet ultrasonic welding, bipolar ear and cutting, sweeping code cell.

The material supplied for the transmission line of the electric cell, cell glueing, foam feeding, heat sink glueing feeding, endplate feeding, module stacking, and plastic binding.

There’s nickel plate welding, installation bus-bar, polar ear-bending levelling, laser welding, post-welding detection and repair welding functions.

We also have sample line welding, wiring material and bronze installation.

Shell feeding, plug-in installation and wiring, module shell assembly, high pressure connection, EOL test, charge and discharge and airtightness test, test reinforcement package.

MES trace system functions, etc.

Base on technology of automatic laser welding machine , which increase Z axis, it’s specialized for welding eyeglasses frame, the z axis will be fixed the eyeglasses frame and let it welding automatic by CNC a control system, high-speed welding, automatic control, precision working, mass the product will help you save more time.
Faster and better than traditional welding machine
Nice welding performance, high precision, saves cost
economical and affordable.
Good welding effect, welding firmly
Small heat affected area welding applicability.

Model  LK-Y200 LK-Y300 Max.Laser Power  200W 300W Laser type YAG YAG Laser Wavelength 1064um 1064um Pulse width  0.1-4ms 0.1-4ms Pulse Energy 80J 120J Pulse Frequency 0-50HZ 0-50HZ Laser Welding Area  200*200mm 200*200mm Adjusting Range of Light spot  1.8mm 1.8mm Max. Bearing Of Standard Work Bench  25kg 25KG Repeating Precision of Work Bench  -0.001 -0.001 Sighting Positioning system  Microscope ,HD-CCD monitor system  Microscope ,HD-CCD monitor system  Cooling System Water cooling  Water cooling  Max. Output Power  200W 300W Power Supply AC220VAC/380VAC+-15%/50HZ/25A AC220VAC/380VAC+-15%/50HZ/25A  Dimensions 1300*1100*1500mm 1300*1100*1500mm

Glove boxes provide a controlled inert atmosphere for manufacturing and assembly processes. Inert is a leading provider of Laser Glovebox Systems along with glove box accessories, including both integrated and retrofit gas purification units, process ovens, analyzers, vacuum equipment, and much more. Inert glove boxes with integrated laser welders can be used in a variety of applications including but not limited to…
The glove box for laser welding

In the knowledge that the ambient air is likely to alter the mechanical characteristics of the metals to be welded, laser welding in the glove box will allow you to operate in a safe atmosphere. In this enclosure, the welding area is surrounded by a shielding gas such as argon, helium or a mixture of these two gases in order to protect it.

The role of the glove box for welding
The gas purification unit controls the moisture and oxygen content in ppm to ensure that the strength and quality of the assembly comply with current standards. The role of the glove box is, therefore, to confine the area away from the air and prevent the propagation of these protective cases. There is a reduction in the heat-affected zone (HAZ), less coloration on the parts to be assembled, better mechanical resistance of the weld over time and greater precision. You avoid deformations while saving time. As a bonus, it becomes easier to weld the most difficult-to-access places or extremely thin surfaces with this equipment.

Ohio Laser has expanded its welding capabilities with the addition of a robotic fibre laser welding cell. Robotic laser welding offers many cost-saving advantages to the customer. It can reduce the overall weld time, decrease secondary processes (grinding, straightening, finishing) and eliminate the use of filler material. Laser welding increases weld tensile strength which creates a higher quality part or assembly.

Our laser welding team can provide custom engineered solutions for your parts and assemblies. We have an extensive background in welding and can take any GTAW (TIG) or GMAW (MIG) designed part and make minor modifications for better laser welding processing. Often, laser welding can replace bending operations for a higher quality, faster and more repeatable process. This technology not only increases throughput but also improves accuracy. Laser welding improves form, fit and function while reducing labour, increasing material utilization and improving the aesthetics of your part or assembly.

Working with laser welding experts at the MTC, Royal Enfield has successfully completed a program to improve consistency, increase throughput and reduce manual input in the manufacturing process. The laser welding cell at the MTC is equipped with a range of welding and cutting head options and is capable of handling large and heavy parts with ease – the laser processing head being carried on a 6-axis robot, which is integrated with a multi-axis manipulator.

Laser welding benefits:

The main benefits of the laser technology versus the previous welding processes are:

Higher productivity: Welding speed has increased between 4 to 8 times depending on the application.
Precise working: With exact placing of the energy spot. High repeatability.
Small focus spot diameter and higher power density on the workpiece with deep penetration welding.
High weld depth ratio: Through deep penetration welding.
Possibility of welding: Of complicated joint geometries and very different geometrically components.
Low total heat application: Resulting in minor microstructure changes and narrow heat-affected zone.
Generation of high aesthetic quality welds.
There’s Minimal thermal distortion of the workpiece.
It yields low post-weld operation times and costs.
Higher process flexibility due to large working distance with good accessibility.
The resistant capacity of storage closet hangers has been increased by 5% compared to the previous components welded with conventional welding processes. This is possible while reducing the welding cycle four times.

Fundamental

With the Scanner Welding System, the laser beam of the solid-state laser is guided to the 3D laser scanner by means of a fibre optic cable and precisely directed to the component via the collimating, focusing unit and scanner mirrors that are integrated in the scanner. Highly dynamic galvanometer drives guarantee a short positioning time. Non-productive times are reduced to a minimum. This method is particularly suitable for 3-dimensional components, such as car front seats, car doors and other structural parts, which have a high number of joint connections

REMOTE LASER WELDING – SYSTEM TECHNOLOGY

We deliver system technology specially adapted to the remote laser welding process.
Highly dynamic rotary indexing tables in combination with a sophisticated, fast lock system ensure minimal downtime and thus extremely high laser ON times.
We attach particular importance to the regulated aeration and venting technology within the laser welding cell – another important component for a successful laser process.

We have such experience on this project. Most customers choose automatic laser welding machines for solenoid valves. It can come true automatic welding working with a rotary axis. MLS has its own design team, where according to the customer product to do different fixture designs. Even it is fully automatic.

Another a distinct advantage of laser welding over other methods is that lasers can weld a greater variety of metals such as high strength stainless steel, titanium, aluminium, carbon steel as well as precious metals like gold and silver.
With laser welding, welds are much more accurate and finish is superior as is strength. The manufacturing process is therefore excellent for fine components and it can be used in areas where there is limited access. Lasers enable precision and quality were required for fine components.

The cylinder gasket is round need to the fixture design does not affect the entire round of welding (without interruption);
Welding deformation control within 5mm.

Solution

Tips 1: Use suction tray and servo transmission mechanism to achieve the pick-and-place cylinder gasket, using double material inspection to confirm that the pick-up is a single piece;

Tips 2: Use circular heavy parts to press cylinder gasket and other mechanisms are withdrawn during welding to allow the welding space;

Tips 3: Fixtures are clamped in the circular weld seam; at the meanwhile adjust welding technology the parameter to reduce heat input.

Features

The uploading reminder system, it will remind the operator to upload product when finish welding;
The control system not only can control the components of the laser welding machine switch, laser output, protective air, but also functions of interlocking, alarm, and failure display;
The control system has maintenance testing and self-diagnosis programs; it has the function of displaying the type of fault;
Use four-position turntable, automatic uploading and unloading, which can achieve high production efficiency and small work site;
Double material inspection to detect accurate feeding;
Use scanner for high speeding welding.

System Including

This cylinder gasket laser welding system includes laser welding machine, chiller, smoke purifier, workstation, scanner, protective room, monitor, etc.

High brightness fibre lasers are enabling improved performance in many applications in automotive industry – even the more challenging, such as welding of zinc-coated steel.

In this webinar, we discuss how to select the most suitable laser technology for specific automotive applications, taking into account the latest developments and application techniques.

Both fiber and disk lasers offer numerous advantages, making them the preferred choice for powertrain welding applications. Besides the hard facts such as operating cost savings, energy efficiency, wavelength dependence, and improved process efficiency, they offer soft advantages like better compatibility with production lines, allowing more compact production line layouts. EMAG sees a strong trend towards fiber and disk lasers—to utilize the capabilities of this exciting technology best, though, other system components (welder, work holding, and automation) need to follow.

High brightness fibre lasers are enabling improved performance in many applications in automotive industry – even the more challenging, such as welding of zinc-coated steel.

In this webinar, we discuss how to select the most suitable laser technology for specific automotive applications, taking into account the latest developments and application techniques.

Both fibre and disk lasers offer numerous advantages, making them the preferred choice for powertrain welding applications. Besides the hard facts such as operating cost savings, energy efficiency, wavelength dependence, and improved process efficiency, they offer soft advantages like better compatibility with production lines, allowing more compact production line layouts. EMAG sees a strong trend towards fibre and disk lasers—to utilize the capabilities of this exciting technology best, though, other system components (welder, work holding, and automation) need to follow.

Application Description

Auto parts such as cylinder gasket and others.
Standard
The welding point is smooth and color is symmetrical.
No damage or influence on the rest of the components during welding.
After the welding deformation of the product should be less than 5mm.
Advantage
Superior rate ≥99%
Welding speed: 70mm/s
Small deformation

Technology

Difficulties
1. The cylinder gasket is only 0.55mm need to achieve automatic uploading and unloading;

MLS Plate Weld is specially designed to weld dimple/ pillow plates. Pillow plates are heat exchanger panels in single embossed as well as double embossed format used for chillers, evaporators and cooling or heating tanks.

The MLS Plate weld can be equipped with a high power Fiber or a CO2 laser from Trumpf or Rofin/Coherent, both world-leading laser suppliers with an excellent reputation in performance and service. The Zenna Plateweld is equipped with one or two laser heads. With the use of two laser heads, the welding time is significantly reduced.

The MLS Plateweld support a plate-width of 1.500, 2.000 or 2.500 mm wide, the length is basically unlimited. For the transport of the pillow plate MLS supplies in and outfeed tables. For the heavier panels, we use motorized tables.

The system is designed in such a way that one operator can perform all necessary tasks.

SYSTEMS FOR TAILOR-WELDED BLANK APPLICATIONS

Designed for high-output blank production and equipped with high power, high precision linear motors that drive the main laser welding focus head and all clamp motions, Wayne Trail’s linear and non-linear weld stations and systems outperform any other blank welder on the market.

When used with one of our precision-edge prep systems, these laser weld systems will produce production quality laser butt welds faster than normal weld speeds in most blank thickness combinations, including same-gauge applications because of the superior blank fit-up and reduced eject/reject rates. A stable weld environment and intimate fit-up provided by the edge prep process greatly enhances process monitoring capabilities.

Our laser weld gantries require minimal maintenance or setup. Extremely robust and durable, they are a welcome addition to the factory floor. CDRH Class 1 compliance is standard, as is the high-flow fume-evacuation-and-filtration system. This system increases the time between cleaning intervals, optimizing uptime and system availability.

Description

The laser spot welding is an excellent tool for seam, butt and overlap welding of almost all common metals and their alloys. The wide range of tried and tested applications includes stainless steel, gold, silver, platinum and titanium, as well as shape memory alloys. Amongst these are some materials which are difficult, if not impossible, to join with conventional techniques.

Features

By matching the parameters and shape of the laser pulses to each material, the laser generates a minimal heat-affected zone, thus meeting the precondition for welding temperature-sensitive components. Another positive effect of the low thermal load of the two parts is that unwanted modifications of the joint by the welding process can almost always be avoided.

1. Human-based design accords with ergonomics, avoiding fatigue after long time working.

2. It doesn’t need to fill the solder, welding fast, the deformation of the workpiece is small.

3. Spot distributed evenly, beautiful appearance.

4. Unique YAG crystal cooling method to improve the beam quality and xenon lamp lifetime, reducing the use of cost.

5. The startup time is only 20 seconds, supporting software is easy to edit and operate

6. High-performance laser power supply, making a single pulse of high power, low power consumption and not hot when welding.

Advantage

Laser welded joints are of high strength and resist even high mechanical strain without any wear. Other than adhesive seals, they are temperature-resistant and show pore-free surfaces. Compared to other joining techniques, post-processing of laser weld is reduced to only a few simple steps, or can be ignored completely.

1. High-strength joints

Robust joints for high-strain work-pieces

2. Flawless surfaces

Pore-free, oxidation-free, no burn-off

3. Time and cost-efficient

No set-up times, short welding periods, minimal or no post-processing

4. Simple workpiece handling

Easy handling and fast operational readiness with extremely short training periods

5. Many different materials

Such as stainless steel, gold, silver, platinum, titanium, shape memory alloys

Application

K-Gold, brass, Stainless steel, and their alloys. It is mainly used for manufacturing and repairing jewellery, as well as precisely welding a variety of micro and heat-sensitive parts, just like nickel straps of batteries, hairsprings, watch components, down-leads of chips.

Laser spot welder is mainly used in jewellery and dental industry or other hardware field. This kind of machine can process all metallic material, which used for making jewelries such as gold, silver, platinum, titanium, palladium, K-Gold, Stainless steel, and their alloys. It is mainly used for manufacturing and repairing jewellery, as well as precisely welding a variety of micro and heat-sensitive parts, just like nickel straps of batteries, hairsprings, watch components, down-leads of chips.

Summary information:

1. Laser welding spot diameter is small, heat affected area is small and pore, collapse, thermal strain and metallographic structure change will not occur after welding, greatly decreasing post-welding treatment process.

2. Microscope co-axis observing focusing positioning aiming, liquid crystal light valve and full reflection eye protection devices.

3. Stable operation, the ability to realize continuous working and intermittent working.
4. XYZ high rigid worktable, high repeated positioning precision.

5. It can effectively repair all cracks, chips and damages.

Application:

It is commonly applied to mold manufacturing industries including mobile phone, digital product, automobile and motorbike. And it can do repair welding to following substrates: various mold steel, stainless steel, beryllium copper, precious metal and extremely hard material (-HRC60).

Specifications

Application Description

Suitable for 26650 cell end cover specification

Diameter: 26MM

Height: 3MM

Industry testing standard

Visually m

easure the surface smoothness without blasting pit

Drawing force≥15N

Laser welding advantage

Welding speed is 110~130mm/s

Product first rate ≥99%

Capacity/efficiency ≥100PPM

Application Description
Applicable to soft pack battery specification

Length: 805mm

Width: 660mm

Height : 240mm

Industry testing standard

Weld width≥0.5mm

Weld length≥90% of the length of tab

Tensile test, weld 10mm length failure tensile ≥20N (2kg)

Laser welding advantage

Primary yield rate of the product ≥99.8%

Capacity/efficiency ;

Cell pretreatment: 20ppm

Stack processing section: 10ppm

Laser welded section: 40ppm

PACK assembly section: 80ppm

Feature
Realize the automation of product transportation from cell, module to PACK.

Cell polarity detection and flip, OCV/IR detection, NG blanking, folding hot edge, transfer polar ear and cutting, transfer aluminum sheet ultrasonic welding, bipolar ear and cutting, sweeping code cell.

The material supplied for the transmission line of the electric cell,cell gluing, foam feeding, heat sink gluing feeding, end plate feeding, module stacking, plastic binding.

Nickel plate welding, installation bus-bar, polar ear bending leveling, laser welding, post-welding detection and repair welding functions.

Sample line welding, wiring material and bronze installation.

Shell feeding, plug-in installation and wiring, module shell assembly, high pressure connection, EOL test, charge and discharge and air tightness test, test reinforcement package.

MES trace system functions, etc.