ROBOTIC LASER WELDING
Laser welding is a versatile process which can be used to weld a variety of materials.
MIG/ MAG WELDING
MIG/MAG welding process seems that simple but requires specialization due of its varied components and the many errors that can occur.
ROBOTIC SPOT WELDING
Robotic spot welding applications are used extensively, especially in the automotive industry.
ROBOTIC LASER WELDING
Laser welding is a versatile process which can be used to weld a variety of materials. Lasers are often used in high-volume production applications as they have high welding speeds and a level of automation that allows 24×7 operation.
The desire for higher output and the use of lightweight materials demands alternative joining methods. These demands can be met with laser welding as low heat input, high welding speed and short weld-to-weld times are characteristic for laser welding.
Cost savings
When using laser welding on products with high production volumes, long welding lengths and/or many sub parts, the cost savings are impressive. These savings are primarily created by the high welding speeds, the quick weld-to-weld times and the fast change-over times.
Uniform quality
The product design needed for successful laser welding, combined with accurate fixture clamping, makes a uniform quality possible. The parameters for laser welding are also easier to determine than, for example, with arc welding, resulting in a reduction of scrap rate.
Product design
With laser welding the accessibility of the weld is much easier in comparison with other welding methods. It also enables the development of new product design, gaining maximum results in weight reduction of the (end) product and the reduction of waste materials.
MIG/ MAG WELDING
MIG/MAG welding process seems that simple but requires specialization due of its varied components and the many errors that can occur. The development of industrial robots for MIG welding requires four different areas of expertise: advanced welding knowledge specialization in robotic equipment, special fixture design, and manufacturing knowledge. As a leading supplier of welding consumables and equipment, we are able to offer highly effective turn-key solutions that combine MLS know-how in welding with our expertise in robotic equipment.
Our development process for robotic MIG/MAG systems:
- Checking material weld ability
- Calculating weld size and welding periods
- Determining production speeds and robot sequence
- Simulating robot reachability
- Selecting a basic fixture structure
- Ensuring alignment with rigorous OHS standards
- Submission of solution proposal
ROBOTIC SPOT WELDING
Simple, Fast and Precise Spot Welding With Robotic Technology
Many years of experience in the automotive industry have given us a unique expertise in the development of user-friendly robotic spot welding systems that maximize productivity and occupational safety.
How We Work?
Robotic spot welding applications are used extensively, especially in the automotive industry. Because the automotive industry requires high production rates and faultless production, new robotic spot welding equipment is continually being developed. However, the high mass of system geometries and geometric features of parts to be welded make the robotic spot welding process particularly hard to design.
To this end, we create highly flexible and productive systems that utilize the full capacity of robots and equipment through precise design and assembly. For standard robotic spot welding applications, we calculate welding periods using simulations of design prototypes to get very realistic projections. We also enhance the reachability of spot welding guns and minimize potential risks by designing fixtures into the system. Before pre-installation and testing, we evaluate our technical designs with customers to ensure optimum environmental health and operator-equipment safety.
Clients
Client’s Business
As Is Own
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How We
Work
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Results You
Can Measure
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